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Thursday, February 29, 2024

Relieving the financial pressures in manufacturing with automated palletizing

The persistent financial challenges dealing with manufacturing stick with regional inflation, international conflicts, an growing old workforce, disruptions within the provide chain, well being epidemics, and different compounding elements, every enjoying a task. Enterprise homeowners who reassess their technique and think about automation are forward of the curve.

As demonstrated all through the COVID pandemic, companies outfitted with automation had been extra resilient to shifts when in comparison with their counterparts. ASME famous that “investing in automation and robotics was a method firms coped with the lack of employees.” Guide jobs like palletizing had been comparatively simple to fill not way back. The abundance of accessible employees, restricted e-commerce, and decreased product complexity made conducting enterprise with guide labor attainable.

In the present day, the financial atmosphere is nearly solely completely different: the accessible (and ) workforce is diminishing, e-commerce continues to develop and product variety is increasing. These headwinds have created a brand new increase in automation investments, significantly in collaborative robotics. Producers are discovering that cobot palletizers, for instance, are extra accessible, have a smaller footprint, and are extra budget-friendly. This permits them to handle individuals, productiveness, and flexibility challenges. This text explores how these automated palletizing techniques have gotten important instruments in industries equivalent to meals & beverage, client items, and pharmaceutical manufacturing.


Folks: Enhancing workforce dynamics

Automation is doing jobs that folks don’t need.

Automation is doing jobs that folks don’t need.
A frozen fish producer, Korea Pelagic, wanted assist discovering individuals to stack pallets of fish in a freezer. Palletizing fish on very tall pallets is a bodily demanding enterprise within the chilly, making it difficult to seek out keen employees. There have been only a few individuals keen to work this repetitive, monotonous, harmful job. Time is important in meals manufacturing, so Korea Pelagic turned to automation to make sure well timed shipments.

A palletizing cobot was the proper resolution for this demanding atmosphere. Not solely was the cobot keen to work within the chilly, the consequence was a 200% improve in productiveness and a chance to supply extra rewarding and sustainable work for his or her workers. Learn the entire case research.

Present respect for the workforce.

TIDI Merchandise, a pacesetter in an infection prevention and affected person security merchandise, confronted inefficiencies attributable to a scarcity of employees. One particular person did two duties to maintain up with manufacturing calls for. Overburdening an individual slowed down manufacturing, elevated their backlog, decreased morale, and restricted the variety of orders TDI Merchandise may settle for. TIDI invested in end-of-line automated palletizing techniques. This resolution addressed operational bottlenecks, decreased ergonomic points, and elevated workforce job satisfaction.

The palletizers carried out higher than anticipated, so TIDI Merchandise acquired two extra techniques.

Initially, individuals fearful that robots would take their jobs. Now, individuals count on employers to put money into supporting and serving to their workers. This contains making automation take the burden of the guide and repetitive duties they don’t wish to do. If workers don’t just like the job or really feel like their employer shouldn’t be investing in them, they go away. That is extra prevalent in youthful generations who really feel the necessity to swap jobs to care for his or her pursuits. 

In response to Enterprise Insider, 73% of Gen Z employees are keen to take a pay reduce or a decrease place if their job doesn’t meet their wants. Gen Z (born between 1997 and 2012) is rejecting monotonous, bodily demanding jobs and additional shrinking the accessible labor. As this pattern continues, companies will inevitably must put money into automation. 

Firms should put money into their workers to extend employee retention. TIDI Merchandise Worth Stream Supervisor Cameron Lemke summarizes: “If you happen to’re in a enterprise that cares about your workforce, that is a straightforward funding to assist them really feel supported and encourage their longevity with your small business.”

“If you happen to’re in a enterprise that cares about your workforce, that is a straightforward funding to assist them really feel supported and encourage their longevity with your small business.”
 – Cameron Lemke, TIDI Merchandise Worth Stream Supervisor

Learn and watch the TIDI Merchandise case research.

Create sustainable jobs (that folks need).

Cascade Espresso, a roasting and co-manufacturing firm, skilled power labor shortages and issues of safety of their guide palletizing operations. With the deployment of automated palletizing models, job satisfaction and security had been improved. The system’s adaptability allowed for seamless integration, optimizing productiveness and permitting workers to advance. It took 5 minutes to coach an operator on the cobot. Now, the palletizer does the lower-paid job, and the individuals advance within the firm. Watch how Cascade Espresso palletizes 6,500 circumstances a day and grows its workers.


Productiveness: Unleashing operational potential

Each pallet counts.

The target is to stop unplanned downtime. Though often neglected, the palletization course of can emerge as a bottleneck. In a one-piece-flow atmosphere, the cycle time must lower to match the velocity of the slowest process. Automation can alleviate this bottleneck and convey cycle time nearer to takt time. Cascade Espresso’s transition from guide to automated palletizing resolved labor shortages and eradicated bottlenecks.

“The easy guide processes had been consuming simply an immense period of time to the place machines would cease as a result of operators truly couldn’t palletize quick sufficient.” – Ron Kane, COO of Cascade Espresso.

Watch the full video.

The cobots guarantee a steady and environment friendly manufacturing circulation, permitting for the optimization of assets and achievement of supply deadlines.

Automated palletizing will increase throughput.

TIDI Merchandise skilled vital beneficial properties in productiveness after incorporating automated palletizing models. They documented productiveness beneficial properties of 30% from the primary palletizing cell. Subsequent cells have elevated by a equally spectacular 25%. Productiveness beneficial properties permits producers to optimize useful resource utilization, scale back manufacturing prices, and keep aggressive pricing.

Robotic palletizers additionally improve productiveness in meals manufacturing. Bread producer Antic in Spain confronted difficulties manually palletizing merchandise on two manufacturing traces. The corporate wanted a scalable, automated resolution to accommodate numerous product weights and enhance manufacturing velocity. Labor shortages added to the urgency of discovering an efficient decision. Their search led them to a palletizing collaborative robotic that runs two automated traces and elevated manufacturing velocity by 30%.

An automatic system can sustain.

Automated palletizing techniques present excessive effectivity by maintaining with manufacturing processes. Person-friendly software program makes it straightforward to alter the palletizing cobot for brand spanking new field sizes or pallet configurations. For instance, the Robotiq Palletizing Resolution mechanically generates and optimizes trajectories and cobot actions. Robotiq makes use of assistant instruments and easy configurations. Enter necessities equivalent to:

  1. Field dimensions, weight, and orientation
  2. Pallet dimensions
  3. Pallet configuration

This software program works for the particular person as an alternative of the particular person working for it. With a couple of minutes of coaching, operators can have the automated palletizer stacking containers.


Adaptability: Assembly market calls for with ease

Be led by buyer necessities and market alternatives, not manufacturing unit limitations.

Regardless of the financial pressures in manufacturing, each firm goals for customer-driven management quite than being dictated by exterior elements. This implies factories should stay agile and productive. 

Napco, a espresso distribution firm, highlights the productiveness beneficial properties skilled when utilizing palletizing techniques. The lead operator, who had no prior expertise in robotics, was capable of learn to function the system rapidly. This automated palletizing system created a 15% improve in productiveness.

Streamlined growth: timing your prices with advantages

The pliability and modular design of automated palletizing options allow streamlined growth. With the flexibility to duplicate and combine extra models onto completely different manufacturing traces, producers can scale successfully in response to fluctuations in demand. TIDI noticed this primary hand. Scalability, mixed with a typical payback interval of 1 yr, ensures a considerable return on funding and positively impacts the underside line.

Automated palletizing techniques with built-in cobots have grow to be indispensable allies for meals & beverage, client items, and pharmaceutical producers dealing with continued financial pressures. These techniques assist them navigate labor-related challenges, improve productiveness, and foster adaptability.


Management your future

At Robotiq, we observe the ideas of LEAN ROBOTICS to create a standardized resolution that’s simpler to scale, repeatable, and straightforward to make use of. We perceive the financial pressures in manufacturing and we have now expertise working with meals & beverage, client items, and pharmaceutical producers. 

Allow us to get you began – implementation is less complicated than you assume. Talk about with one in all our automation specialists right this moment to kickstart your venture. 

Talk to an expert


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